Power Steering Pump leaking into the alternator 1986 Toyota Van
Hello!
As the title says my power steering pump in my 1986 Toyota van seems to be leaking into the alternator. I've replaced the alternator before and it wasn't too much of a hassle. I bought the van from a friend and he also has some issues with an o-ring on the power steering pump leaking. Just wanted to see if any of you folks had any insight on whether or not this is a common issue with these and if there is a good reliable fix.
Thanks,
T
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
I had a leaky PS Pump and all I did was replace the "o - ring" and I havent had a problem since
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Yeah, this is a very common problem and one that after 5 years of ownership I've finally got squared away. Tim and everyone else here have been very helpful and there's tons on good stuff in past threads. Lot's of accumulated knowledge here.
Welcome to the forum.
You might want to read up on the alternator threads as well. I've been through a bunch of the cheap rebuilds before finally having an original rebuilt locally.
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Just bought my 86 cargo van and am finding this info useful. My alternator is bad and I noticed a bottle of power stearing fluid tucked away in the back. I'm glad you folks shared this info before I went and replaced the alternator. Thanks!
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Also, from personal experience, the Denso rebuilds (actually rebuilt by Denso) will last around 100k miles (assuming you keep the PS fluid off of it). The random rebuilt ones (by other remanufacturing places) are hit and miss. Back before I discovered the Denso rebuilds I was going through alternators about every 5 - 10k miles. Tim
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Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Quote:
Originally Posted by
timsrv
Also, from personal experience, the Denso rebuilds (actually rebuilt by Denso) will last around 100k miles (assuming you keep the PS fluid off of it). The random rebuilt ones (by other remanufacturing places) are hit and miss. Back before I discovered the Denso rebuilds I was going through alternators about every 5 - 10k miles. Tim
Tim, I have found a few brands of Power Steering Pumps that have not been mentioned. As I said before, I am a new owner of a troubled 86 but I think you guys have saved the old Toyota Terror Van. Here is a photo of my leak. I was curious if anyone has used Maval PSP before and how well they stood up to a Denso.
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Regarding Denso, I was referring to the alternator. I'm somewhat indifferent to the brand of PS pump you may purchase, although I believe you will probably get what you pay for. I purchased a cheap remanufactured PS pump once and although nice and pretty it leaked from day 1. When I took it apart the leaking o-rings crumbled as they were removed. I concluded the pump was merely cleaned and painted (not rebuilt). Since then I just reseal and use old pumps. That thread I linked to above shows the common leak spots and gives part numbers for o-rings, etc.
PS: The pressure hose on the side of the pump will usually seal up if it's made super tight (just don't round it off or break it). If that doesn't work, take it apart and replace the copper crush washer on the pump-to-hose adapter, then tighten the crap out of it :wnk:. Tim
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Yeah, I read through the threads and realized that my issues were the same as many others. I'm getting my van ready for a long haul to Alaska and really want to avoid any repairs possible on the way, thus just replacing the seals is kind of a scary thought being that I may be 400 miles from nowhere with issues. I was hoping someone had an idea of a sturdy PSP that is reliable and will endure what I intend on putting it through. I think I will replace the seals on the old one as you said and keep it as a spare. Most likely going to try out the Maval PSP and I will let you guys know how it works out.
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
In response to the issue of directing any future leaks away from the alternator, it seems that a small drip pan made of sheet metal would do. My 86 seems to have enough room to place a home made pan under the pump. Not sure about other years..
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Regarding the long haul trip to Alaska... while I'm sure many will disagree or at least not recommend this, I put about 20k miles on my van with the power steering totally disconnected. It's a PITA while parking but will keep fluid off your alternator in a pinch. At the time we were depending on the van so much (~5k miles a month) that I only had time to do the basics to keep it on the road. No ill effects.
About the power steering pump. The only one I could find locally was from Autozone. I bought 0-rings for the externally visible connections from Toyota and used those in place of what came with it. So far so good. I saved the original to rebuild if there's any future trouble.
Re: Power Steering Pump leaking into the alternator 1986 Toyota Van
Quote:
Originally Posted by
Nolo33
In response to the issue of directing any future leaks away from the alternator, it seems that a small drip pan made of sheet metal would do. My 86 seems to have enough room to place a home made pan under the pump. Not sure about other years..
After I bought my van and started to address the many mechanical issues, my mechanic discovered an aluminum plate fixed above the alternator to shield it from the PS pump leak. He rebuilt the PS pump but decided that putting the shield back over it would just help bake the alternator. I think he called it a "heat multiplier". And we all know that the engine bay in these vans is already an Easy Bake Oven... So that being said, it's best to take Tim's advice and just fix the PS leak properly the 1st time instead of half-assing it and having to do it all over again, possibly several times.