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abracadabra
02-17-2012, 03:12 PM
I wasn't sure just where to post this, but, I figured it was a general enough question to go here.
My family (wife and 3 year old son) are moving from Philly to Maine in April. Last year we stripped down our belongings and crammed everything that we couldn't part with in our 87 LE 4WD and drove all the way from Portland Oregon. Great trip!
Anyway we have more stuff now and because the move is much closer, we don't feel the need to get rid of a bunch of stuff. I looked in to renting another vehicle for the trip but the cost seems way too high.
I've got a hitch. I need to check on the class size and I think the wiring is wonky (I'll have it fixed) but I was wondering if I'm going to kill my van by towing a small trailer.
We'll have the van packed to the gills and I think MAYBE the smallest little UHAUL trailer might work. Has anyone done this before? The drive from Philly to midcoast Maine is pretty easy, no huge mountains, I don't mind going 60, it'll take more like 10 hours but that s fine.
My van is in awesome shape and only 150K, but I don't want to abuse it by towing just to save a few bucks! But if I hear some positive feedback I'd look in to it.
Oh, I have an auto tranny, that probably doesn't help!
thanks
mark

timsrv
02-17-2012, 04:15 PM
You can do it but there will be limitations. Unless it's a custom hitch, the only one made for the van was a class I. That hitch (Draw-Tite #28056) was only rated at 200 lbs tongue weight and 2,000 lbs gross trailer weight. It has been discontinued and is NLA. Before towing anything you should look under there and see if the hitch has bars going to the sub-frame. If it only mounts to the bumper I wouldn't recommend towing more than 100 lbs tongue weight and 1,000 lbs gross trailer weight.

Assuming you've got the sub-frame bars, and assuming U-Haul will even let you tow one of their trailers (they have minimum tow vehicle requirements), you will need to limit the weight as to not exceed the 2,000 lbs total. Towing a trailer will kill your gas mileage and will also generate more heat in the engine/drive-train. You will need to monitor your temp gauge and slow down or stop for a while if it gets too hot (don't exceed 75% of gauge travel and don't go near the red zone!). Remember that your transmission gets cooled by the engine radiator, so if your engine is running hot, then so is the transmission. It's okay to use overdrive, but only when it will stay in OD for extended periods. If you get in a situation where the transmission starts "hunting" back & forth between 3rd and OD, you need to turn it off and stay in 3rd. Hunting is very hard on automatic transmissions and can lead to premature failure. Another very important thing (if not the most important thing) is safety. Your brakes will be working overtime on the downhill grades, so you will need to change your driving habits. When you start down a steep grade downshift into 2nd and keep it under 50. Don't ride your brakes! Let the engine compression do most of the work and only use your brakes when necessary. If you start smelling your brakes or begin to experience "brake fade", slow down ASAP and go to a lower gear. Good luck! Tim

eddieleephd
02-25-2012, 09:54 AM
I would recommend renting a uhaul box truck or Budget and letting some one drive the van or rent a car hauling trailer instead. all ride in truck.
nice thing about driving van instead of towing is that you have an easy get about vehicle for running to a restaurant!!

Spindrift
06-27-2012, 02:02 PM
Does anyone know of a place to get a trailer hitch for my '85 van? I just called Uhaul and they couldn't find anything on their computer. They are going to call me back but it sounds like at least a week wait and we would love to take the motorcycles on our vacation this coming weekend.

Tim do you have anything? I would drive to you in a heartbeat to pull this off.

Spindrift
06-27-2012, 02:15 PM
Tim have any experience with Adventure RV? Looks like they might have one...

http://www.adventurerv.net/curt-class-hitch-11643-toyota-vanwagon-p-13090.html

BTW - give me a heads up if you got that last donation... I did it again.

timsrv
06-27-2012, 02:21 PM
I don't currently have anything. Call a welding shop and ask if they can custom fabricate/install a hitch for you. If they don't do it they should know who does. If you go custom they can rig it up with a removable ball mount. I would go with a class III receiver as you will have more choices in accessories. Tim

timsrv
06-27-2012, 02:29 PM
Tim have any experience with Adventure RV? Looks like they might have one...

http://www.adventurerv.net/curt-class-hitch-11643-toyota-vanwagon-p-13090.html

BTW - give me a heads up if you got that last donation... I did it again.

That one is BS. They use a picture of a beefy hitch but all you'll get is a little thing (about a foot wide) that bolts to the bumper. Nobody makes a hitch for these vans anymore. Draw-Tite made one for a while but it was only a class I (yet better than the one from Adventure as it tied into the sub-frame). You can still find the Draw-Tite ones occasionally at the salvage yards, but IMO a custom hitch would be much more desirable. BTW, your van needs to have coil springs in the back for the Draw-Tite hitch to work. Nobody ever made a production hitch for the vans with rear leaf springs...............so if you have one of those, custom is your only choice. Tim

PS: Yes! Thank you for supporting TVT!

skibum
06-29-2012, 09:54 PM
I fabricated a hitch for my '87 4WD van and pulled a 2-place snowmobile trailer that I built a little house on to bring some stuff from Minnesota to a place we had in Arizona. I can't remember the load we were hauling, but there might have been some lumber and furniture.

I have coil springs on that van, but even though I've heard it mentioned as a necessity for a manufactured hitch, I don't know why, or if it's a necessity for towing (probably not, since Tim hasn't nixed it, only spec'd it).

I used the shipping tie-down brackets and then there are some loops under the bumper on both sides that carried the thing. So it bolted through the brackets and hung from the bumper. I wish I'd have taken pictures for a better description, but all I can say is that it wasn't a real complicated fab and it got me across the country with no problem. I'm thinking I probably used U-bolts for the hangers.

I just went out and looked under the van and, being a Minnesota van, I would never even consider something that just bolted to the bumper. I was feeling around for where I might have mounted (to see if I drilled any holes) and a bunch of rust fell out of there. Then I saw the loops (about a foot in from each side) and remembered that that was what I used.

Good luck!

timsrv
06-30-2012, 02:38 AM
Right now I'm rigging up a class III hitch on my leaf spring cargo van (pics to come) but the one I've been using til now was a modified Draw-Tite one. For safety and security it should be tied to the bumper & the sub-frame........just in case the bumper breaks off :shock:

This is one of the Draw-Tite #28056 hitches that was made specifically for all vans 84-89 with rear coil springs. These are an easy install for coil spring vans but not so much on the leaf spring version. This particular hitch uses (2) 7/16-14 "U" bolts (one on each side of the sub-frame mount locations) and 2 grade 5 7/16-14 carriage bolts with flat plates for the bumper mount locations. Important note: These "U" bolts are special for this hitch, so if you find this type hitch in the salvage yard you will need to remove and take all the mounting hardware too.

Here's the hitch as it comes for the coil spring rear suspension vans (won't fit on vans with rear leaf suspension).
http://i8.photobucket.com/albums/a23/timsrv/whatever/IMG_1957.jpg

Here's one of the frame mounting "U" bolts. There are 2 of these, they use 7/16-14 threads
http://i8.photobucket.com/albums/a23/timsrv/1Ubolt.jpg

So basically, you hold the hitch up to the van, get it positioned as close as possible, then use a floor jack or something to hold it secure against the van. Once you can let go of it, mark all the hole locations, then get it out of the way and drill your holes. The "U" bolts are pushed into one hole, and moved around until they will drop down with only the threaded parts exposed (the silver stuff on the threads is an anti-seize compound to extend the life and insure I'll be able to pull back off even years later).
http://i8.photobucket.com/albums/a23/timsrv/2UboltInstalled.jpg

Here are the bolts and plates I'm using for the 2 center mounts.
http://i8.photobucket.com/albums/a23/timsrv/whatever/IMG_9372.jpg

Here I'm using safety wire on the threads of the bolt so I can pull them up through my bumper tube and into position Note: in this picture I am using a smaller bolt to form the safety wire. After it is formed, it will spring back a bit making it too big for this smaller bolt. It will however be the perfect size to grab onto the larger hitch bolt. Once formed, simply thread it onto the bolt like it's a nut, then you'll have a great way to pull it into position.
http://i8.photobucket.com/albums/a23/timsrv/4safetywirethreads.jpg

Note the large hole I drilled in the center of the bumper to make pulling bolts easier (this will be covered by hitch).
http://i8.photobucket.com/albums/a23/timsrv/5accessHol.jpg

Here's a bolt coming through.
http://i8.photobucket.com/albums/a23/timsrv/6fishingbolts.jpg

Now for the part that makes mine different. Due to different positions of the unibody frame on my van (because the leaf spring type suspension), I cut off the frame mount bars from the hitch and make my own for a custom fit. Note: if you have a coil spring rear suspension, then disregard this part........you've got it made.
http://i8.photobucket.com/albums/a23/timsrv/7fabbingmount.jpg

After my new bar is formed, cut, and painted I mount it to the frame and the bumper for extra strength, then repeat on the other side.
http://i8.photobucket.com/albums/a23/timsrv/8LeftInstalled.jpg

Here's a view from the back looking forward. Note the extra long bolt securing it to the bumper.
http://i8.photobucket.com/albums/a23/timsrv/9RightInstalled1.jpg

Now I install the modified hitch onto the bumper and secure the outboard edges with the same bolts securing my home made frame mounts. Note If you were installing an unmodified hitch on a coil spring van, these outer bolts are not used.
http://i8.photobucket.com/albums/a23/timsrv/whatever/IMG_1996.jpg

And here's the completed installation:
http://i8.photobucket.com/albums/a23/timsrv/whatever/IMG_1997.jpg

timsrv
07-23-2012, 04:32 AM
Here's some pictures of my class III hitch I just finished:

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2425.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2426.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2427.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2428.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2430.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2433.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2436.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2437.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2438.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2439.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2442.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2444.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2446.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2451.jpg

eddieleephd
07-23-2012, 12:55 PM
Beautiful work Tim! How much are you gonna sell them for? :?:

timsrv
07-23-2012, 01:24 PM
Lol, this type of work I only do for myself (or for those who don't need to ask about the price :lol:). With the "barely adequate" equipment I have this sort of thing takes too long (took me all day). Unless you're willing to pay around $1k I wouldn't be interested in the job. You could however take some of my pictures to a welding/fabricating shop and have them build one like it for around $500 (just a guess). Tim

Spindrift
07-23-2012, 02:25 PM
Wow that is a beautiful thing. Nice work Tim.

My family mechanic told me to bring him a picture and he would weld one up for me. I have the coil spring '85. I am wondering ... should I take him the first picture of the manufactured hitch (with two arms to sub frame) or the photos of the one you just did (with one arm). The most I plan on towing is a motorcycle trailer.

I assume the one armed variety would be a little easier to build right?

timsrv
07-23-2012, 09:24 PM
Just give him a link to this thread :thmbup:.

skibum
07-23-2012, 11:12 PM
That looks like a very nice hitch. I used the same "loops" on the bumper, but there are some "ears" on both sides of the "frame" that I thought were shipping tie-downs, but may have been for the leaf spring option. I agree with you about tying to bumper AND sub-frame, because, like I said, my bumper is very rusty, and looks like it would easily fall off (that's the Minnesota van). The one that I got in Texas last winter appears to have a more trustworthy bumper, though, so I might be more likely to feel comfortable with that one.

I'll probably plagiarize your design, if, and when, I get around to mounting a new hitch :thmbup:

cholla13
01-27-2013, 01:26 PM
Can anyone walk me through (with pictures) how to install a 4way trailer plug? :confused:
Thanks!

timsrv
01-27-2013, 03:06 PM
Which type are you after? The most common is the flat 4 molded rubber type (it just hangs by the wires). There are also 2 popular "mounted" round types and a whole slew of others that are less common. Of the mounted round, the most common is usually chrome plated and has a picture of a trailer cast into the metal lid. If you post a picture of it I'll tell you the recommended position of the wires. Of course, it really doesn't matter what position the wires are in as long as the trailer end is wired to match.

Regardless of what plug it is, our vans utilize what's referred to as a "3 wire" system (separate bulbs for turn lights and brake lights). Trailers typically use the "2 wire" system (same bulb used for brakes & turn lights). This means you will need a 3-2 wire converter (http://www.amazon.com/Curt-Manufacturing-58240-Light-Converter/dp/B001EP0GI6/ref=sr_1_2?s=automotive&ie=UTF8&qid=1359315075&sr=1-2&keywords=3-2+wire+converter) in order to get things to work correctly. When you purchase the converter it should come with wiring instructions. There are different types of converters out there (powered & non-powered). The inexpensive one in the link above is non-powered. Powered converters are superior in performance AND they reduced stress to the van's electrical system. The simple non-powered converters are usually adequate for part time towing of small trailers (trailers with only one brake light bulb per side). Tim

PS: As you might notice from my pics above, I used the 7 way flat pin style tow plug. I chose this because it's the most universal type tow plug available. There are adapters available that go from this type to any of the other types. I just keep the popular adapters in my glove box, then I can plug into any style configuration I might come across.

timsrv
03-19-2013, 02:26 AM
I installed a used Draw-Tite #28056 hitch on my 86 van today (thanks skyflyer for providing the hitch!). I'll be towing a small 4X6 covered utility trailer that's been raised so I needed the trailer ball to be higher than the fixed position of this hitch. I cut the end off the ball mount and welded a class II receiver to the stub. I also drilled and added a couple more bolts to the bumper on the outboard edges of the hitch. Here's the end result:

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2636_zps305d8f4a.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2638_zps4e96da1b.jpg

http://i8.photobucket.com/albums/a23/timsrv/TVT%20pics/Body/IMG_2640_zps0ae3db0a.jpg

scotty
07-27-2020, 06:30 PM
I was going to attempt installing a tow hitch in my van with leaf springs. Is there anything on the market, maybe for a different car, that with less hacking could come close? It might be a little easier that fabricating something from scratch.

SeattleSquatch
06-24-2022, 07:59 PM
That hitch (Draw-Tite #28056) was only rated at 200 lbs tongue weight and 2,000 lbs gross trailer weight

Good info as always. Research tells me a Class III hitch is rated at 10,000 lbs. gross trailer weight (GTW) with a maximum trailer tongue weight (TW) of 1000 lbs.

Given these vans being so light I assume maxing out the hitch capacity is not the greatest idea. I was however looking to tow a 2000-2500 lb tractor with my 87 Toyota Van (has a custom Class III hitch already installed) from rental yard to home. Apart from hitch capacity is anyone familiar with or know how to calculate what the vehicle is equipped to safely tow overall with the Class III?

I'd like to avoid popping a wheelie all the way home (and I'd like to make it home)!

Burntboot
06-24-2022, 10:46 PM
The tow rating of a vehicle was determined by the original manufacture, the "rating" on a hitch does nothing to change that.

And it's not about getting going, its about being able to stop.
Not being able to stop usually ends very badly.

Does that 2000-2500# tractor weight estimate include the weight of the trailer?

timsrv
06-26-2022, 04:59 AM
Here's the page from the owner's manual that talks about towing. In a nutshell, they say not to exceed 2,000 lbs.

11514

timsrv
07-04-2022, 03:10 AM
I fabricated a class III hitch for my 87 2wd cargo van today. This van has leaf springs. It's very strong, clears everything, and the spare tire rack still functions normally. Check it out:

https://hosting.photobucket.com/e65a2fe0-b310-4389-8536-2ce7cf984dbc/57518998-7e8a-45e7-a416-8f63a81b569f.jpg

https://hosting.photobucket.com/e65a2fe0-b310-4389-8536-2ce7cf984dbc/36e7c422-1667-4970-a429-86b3b3e7f8bd.jpg

https://hosting.photobucket.com/e65a2fe0-b310-4389-8536-2ce7cf984dbc/d4cde413-e7bc-44e4-97b6-b7593e47d8b5.jpg

https://hosting.photobucket.com/e65a2fe0-b310-4389-8536-2ce7cf984dbc/e4a97668-5166-4cf8-89a3-092b9120f138.jpg

https://hosting.photobucket.com/e65a2fe0-b310-4389-8536-2ce7cf984dbc/d09c9b18-ad4a-44e6-be72-181640c5b2e4.jpg

https://hosting.photobucket.com/e65a2fe0-b310-4389-8536-2ce7cf984dbc/11f1d1a3-3122-49b6-9c9f-0678d30ec80a.jpg

SeattleSquatch
07-05-2022, 12:35 AM
Here's the page from the owner's manual that talks about towing. In a nutshell, they say not to exceed 2,000 lbs.

11514

Thanks for the document @timsrv - very helpful. Nice work on the new hitch: impressive.

@Burntboot: agreed. And yes I think it includes the trailer but I'll double check. Either way, sounds like I might be pushing it given that page from the manual.

I've also been looking at payload and towing capacity calculations described on this page: https://www.readingtruck.com/calculating-your-trucks-maximum-payload-and-towing-capacity/

I've decided to strip out all my camper additions, bring it back to an empty van, weigh it, and put it through all the calcs before pushing the payload & tow limits. I'll report back with the calculations I came up with once complete.

timsrv
07-05-2022, 09:54 AM
FYI, although there are variables, a heavier tow vehicle will typically be more stable than a light one (you don't want the tail wagging the dog). Of course loading down a light vehicle will cause other issues like deficits with power & braking. There is also the issue of properly balancing the load and staying within safe limits. For the most stability, tongue weight of the trailer should be between 10 - 12% of the trailer weight (if trailer weighs 1,000 lbs, then you should have 100 - 120 lbs on the tongue). Also the van should not sag in the back. Overload devices can be very helpful too (notice the rear axle air bags in my hitch pics above). Of course overload devices will defeat the LSPV & BV, so mods to that will need to be made there too or braking will be negatively affected. For more info on that CLICK HERE (https://www.toyotavantech.com/forum/showthread.php?127-Load-Sensing-Proportioning-Valve-and-Bypass-Valve)

The other issue with towing with the van is finding a hitch. The only one made specifically for the van was a class I (for coil spring vans) and those have been NLA for a long time. The only real option is to fabricate one yourself or pay a small fortune for a weld shop to do it. FYI I tow ~ 2,000 lbs on a fairly regular basis. I need the air bags because my van is already overloaded (GVWR of my cargo van is 4,850 and I tip the scales @ ~ 6k lbs). But with the mods I've made my van tows very nice and stable. Since I rigged up trailer brakes, my stopping power is actually better while towing.

With the heavy fixed load in my van, I need to take extra precautions when going down hills to prevent my brakes from overheating (especially without the trailer). I learned early on that my brakes will fade if I don't assist them by down shifting and maintaining slower speeds. In the beginning there were a couple of times that I was barely able to stop and smoke was pouring out of my brakes when I finally did :no:. Since I learned to adjust my habits it hasn't been an issue. Tim

89van
07-06-2022, 05:32 PM
Nice hitch! I can't help but ask about how part of it mounts to the recovery hooks on the back, is that hmm hard to describe, alright in a way? Or is the recovery hook mounts just there to hold it? Maybe you know more than me on that, but something in the manual said just to use it for recovery towing IIRC...

Also, another question I got about towing while I'm here just out of curiosity; my van came with the sunvisors that give a warning for trailer towing (not to go over 45mph in english and french-canadian) and the previous owner, keyword said, had the rear springs upgraded who knows when for cargo hauling, but not for towing to the best of my memory. Does this matter in any case or is it just a thing Toyota threw in the vans as a caution? There were also sunvisors without the warning on them for the vans so I'm just curious... :D

Thanks in advance!

timsrv
07-06-2022, 10:49 PM
Nice hitch! I can't help but ask about how part of it mounts to the recovery hooks on the back, is that hmm hard to describe, alright in a way? Or is the recovery hook mounts just there to hold it? Maybe you know more than me on that, but something in the manual said just to use it for recovery towing IIRC...

The van is a uni-body (no separate frame) so to make the hitch strong I took advantage of everything available. The hooks to which you're referring were used to tie the vans down when they were shipped. I'm not crazy about losing the use of those, but the plus side is I'm gaining a hitch that is stronger than these were. If a tow truck were to ever pull my van out of a ditch or something, pulling from the hitch receiver/ball mount would be stronger and better than using a single tie down loop.


Also, another question I got about towing while I'm here just out of curiosity; my van came with the sunvisors that give a warning for trailer towing (not to go over 45mph in english and french-canadian) and the previous owner, keyword said, had the rear springs upgraded who knows when for cargo hauling, but not for towing to the best of my memory. Does this matter in any case or is it just a thing Toyota threw in the vans as a caution? There were also sunvisors without the warning on them for the vans so I'm just curious... :D

Thanks in advance!

I've always viewed those "towing recommendations" as a way for Toyota to protect themselves from stupid people doing stupid things. Ultimately the responsibility and/or blame falls on the driver of the vehicle or maybe the shop/person who made an unsafe modification. If one observes proper loading, safe driving habits, and adequate equipment, then there's nothing to worry about. Being in a semi-remote area, the highways around me are 70 mph. Let's just say nobody needs to slow down for me even when I'm towing :joy:. Tim

89van
07-09-2022, 06:31 PM
I see, well that's good to know. Thanks for clearing up some confusion tim!! :D I was really sold that the hooks on the back at least were for recovery, what about the front ones though? (The eyehole ones)

timsrv
07-09-2022, 09:42 PM
All 4 loops were originally intended as tie-down tabs & like the back they are attached to strong points of the van. They can be used for multiple things and are also good for "recovery" attach points.

Jbbishop2
04-09-2023, 10:51 PM
When I got my 88 4wd manual LE van the hitch was already on it, and there are no identifying marks that I can see. It's welded to the frame forward of the bumper and hangs below the bumper. Here are a few not-great photos in case anyone is interested or has a comment.1206812069[/ATTAC[ATTACH]12071

timsrv
04-10-2023, 12:25 AM
That is a fabricated hitch. They did good job and it was made very solid. It appears to be more solid than mine, but it's hard to imagine towing anything with the van that needs that much strength. Part of the reason I used a smaller cross-bar was to keep the receiver as high as possible. Of course mine is a 2wd and sits a little lower than yours. With yours being a 4wd your ground clearance is better, so having that hang down a bit lower is probably no big deal. I thought about welding mine too (easier), but I wanted the ability to easily remove and move to another van if/when something happens to this one. Tim

PS: Also, yours having rear coil springs made their job a bit easier. Leaf springs were in the way on mine :wnk:.

Fcgoulart26
10-02-2023, 03:39 PM
Hi all,

My wife and I are looking to get a hitch receiver for our LE 2WD to carry our bicycles around.

Of course, I bought a rack assuming a hitch receiver wouldn't be a big deal to get :doh:

I googled the Draw-Tite #28056 hitch, but unfortunately I didn't seem to get any results that match that #.

Like others, Uhaul only lists one that is class I.

Currently I have the Van Manual opened to the body dimensions section and will also take measurements between frame rails when I get home from work today. I don't know that I want to trust a bumper mounted hitch, so it seems custom might be the best route for us at this rate.


Thanks to everyone for this thread and all of the responses, it has been immensely helpful!

scotty
09-11-2024, 03:03 PM
Will the Draw-Tite hitch fit on the passenger van with the coil springs or just the cargo van with the leaf springs? The photo in this thread shows it on a cargo van. Thanks

timsrv
09-12-2024, 01:13 AM
The Draw-Tite hitch (if you can find one) as it came would only fit on a coil spring van. I had to heavily hack and fabricate parts to make it fit the leaf spring van (shown on post #9). The van on post #18 is a coil spring van. I only modified that one so I could change/adjust the height of the ball. Tim

PS: The Draw-Tite hitch is only featured on posts #9 & #18. All the other hitches (so far on this thread) are custom fabricated hitches.

jaders
12-10-2024, 11:18 PM
I fabricated a class III hitch for my 87 2wd cargo van today. This van has leaf springs. It's very strong, clears everything, and the spare tire rack still functions normally. Check it out: [...]

Hey Tim. I found a guy to make me a hitch (Drew in Kelso) for a quite reasonable price. I'm sending him this thread for ideas but wondering if these pics that no longer show - is there any way for me to see them again?

Also he mentioned making a hitch that would involve cutting a hole in the bumper to make the hitch higher but I was wondering if that's a bad idea? Seems like things could go wrong with that and I'm pretty sure finding a new bumper wouldn't be easy. Any thoughts? I do notice that some other folks have cut into the bumpers to fabricate their hitches too (saw those in the Lite Ace section.) It would be nice to not worry about the hitch bottoming out.

I appreciate your and anyone else's ideas and opinions here! Thanks!

timsrv
12-11-2024, 04:50 AM
I seriously don't know what goes on with the photobucket images. Hopefully they don't do that to any more of them as I seriously would not have the time to go back and fix them all. For some reason the original tags changed recently. I was able to go back to get new tags, but I don't understand why I needed to do that.

So your van has coil springs and the one in my post has leaf springs. That means your hitch would be different from mine, but IMO that's good because leaf springs get in the way. When I put hitches on coil spring vans I thought it was easier. That aside, I also saw the Lite Ace thread and was impressed but also disappointed. Impressed at how nice it looked but disappointed I didn't think of it 1st :doh:. It never occurred to me to do that.

There is the thing about messing up the bumper cover, but if it's done neatly and carefully I would think it would be fine. I'd be a little concerned with access to the pin, but the other members that posted there figured it out, so Drew should be able to as well. It might be slightly tougher to install/remove that pin (probably need to lay on the ground to see what you're doing), but if you don't reconfigure often that would not likely be a big issue.

Since it was a Lite Ace, like you I'm not sure it would be the same, but when Drew checks things out he'll be able to advise on these issues. Let us know how it works out and be sure to post some pics. Tim

jaders
12-13-2024, 10:08 PM
Thanks for your opinion as usual. But I don't see the entry at all now with those latest pics?

I'm still torn about cutting into the bumper. If he can make the hitch no lower than the spare tire it shouldn't matter. But he did mention having the hitch stick out far enough so that the pin hole is accessible from outside. He definitely seems very competent! Can't wait to get it done. He's unavailable until February, but that's fine as long as it's done by spring.

I appreciate all the input here for sure. I'll send him the lite ace pics too.

timsrv
12-14-2024, 01:38 AM
Are you saying no pics display in post #23 of this thread? They are working for me...............does anybody else viewing this thread have an issue?

Regarding the distance the receiver sticks out, I personally would not want it sticking out past the bumper. If you're going to get at the pin from behind the bumper it would need to stick out minimum of 3". Then you still need to add whatever the distance the ball mount or accessory sticks out. These vans don't have a lot of strength in the back to begin with, and extending will increase forces. Then there's the "knee bumping hazard". That's to be expected if/when there's a ball mount or accessory in use, but I wouldn't want to deal with that issue if/when nothing is being used.

It's really up to you and Drew. After he sees/evaluates he may advise differently. Since it's going to be a custom job, with safety being the overriding factor, he should respect your opinion and make it however you want. Tim

PS: I think Gwen may have edited my the pics out of your post where you quoted post #23 (multiple posting of the same pics takes up unnecessary band width and makes the threads more cumbersome to navigate).

jaders
12-14-2024, 03:13 AM
Thank you! That must be it. I do see them now. I was thinking it was a newer post with different pics too.

Good advice about the hitch sticking out. I think I still will ask him to avoid the cutting of the bumper. The bike rack I already have comes from the hitch at an "up" angle several inches too, so hopefully like I said - if the hitch isn't any lower than the spare tire, I wouldn't think bottoming out would be a huge problem? Have you had any issues of hitting your hitch going over speed bumps or something like that? Your hitch looks very low in the last pic in post #10?

(I remember hitting a speed bump on a dark road one night when I didn't realize the bump was there and my spare tire rack wasn't screwed down tight. The rack bounced up enough to come out of the "arm" which allowed the spare tire to go flying and I heard the rack scraping the pavement. It was my first road trip in the van to Santa Fe, NM and sure scared the crap outta me.) :dizzy:

Will definitely post pics of my new hitch when it's all done! It still kind of worries me to carry this much more weight on the van, but damn, these electric bikes are just so much fun! :dance2:

timsrv
12-14-2024, 05:51 AM
Yes, out of all the hitch styles I did, the one in post #10 was probably the lowest. No, I never hit it on anything that I know of, but I rarely went off-road with that van. Of all the hitches I made/installed, I'm the proudest of the one in post #23. I am currently driving that van almost every day. 2 weeks ago I drove it over 200 miles towing a trailer. Van did great. On the way back I stopped at an unmanned weigh station and found my gross weight (van + trailer) to be 6,700 lbs. Compared to what I'm doing, I seriously doubt you'll need to worry about yours.

When you go to Drew, I recommend taking the bike rack & bike(s) with you. He can install it when the hitch is done, and if required, modify it for the perfect fit/function.

When it's done and you get it all loaded up (gear in the van + bikes on the rack), take a step back to eyeball the way it sits. If the additional weight makes the back a little low, or if it handles poorly, there are things you can do to correct it. Tim

jaders
12-14-2024, 06:37 AM
That last hitch you made looks extremely professional altho I sort of like the one that wraps around the spare tire too…😜

I just tonight thought it would be a good idea to take the rack up with the van but not so sure I could or would take the bike as well. We’ll see. I’m sure I can drive back up if needed tho if it’s sitting wrong. I’ll definitely post about it and look forward to your feedback. It’s great to know you have so much experience with these things. Especially towing a trailer with that much weight. The bike I have weighs in at 55lbs and the rack can’t be that much I don’t think. I was figuring it’s about 100 lbs bike and rack altogether.

I was also wondering what would you say the fabricated hitch weighs about?

timsrv
12-14-2024, 03:56 PM
Hitch weight depends on several variables, but if I had to guess, I'm thinking in the range of 25 lbs??? If all you're taking is the bike and rack, then no, I seriously doubt you'd have any weight issues. I was envisioning the back of your van crammed with other stuff like back packs, camping gear, coolers, firewood, etc. Tim

jaders
12-14-2024, 05:58 PM
Well I definitely do have some stuff but I'm guessing my cooler is the biggest weight and that still isn't much. I sleep right in the van so no need for a lot of camping gear. I also paint rocks and so gather them on my trips too. I was at this wonderful river just south of glacier National park a couple years ago and found so many rocks I was worrying about the added weight even then. I'm a clueless old lady when it comes to understanding engineering and all the stuff that goes along with these things. I just want to enjoy the outdoors with as little expense and hassle as possible. My van is sure my treasure...:cool: